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Megatron1977
10-18-2004, 09:55 PM
I did this for my Cowboy Bebop mod I'm currently working on.
I started out with around a 16" piece of white styrofoam I got a Super Wal-Mart.
I measured out my case and then I used a ruler and a sharpie to transfer my mesurements onto the styrofoam.
I wasn't really sure what the best way to cut styrofoam was and my trusty pocket knife wasn't doing a very good job, so I got a coping saw which worked fine for most of the cuts. The trick came when I had to change the thickness of the board. The styrofoam was 2 inches thick and I had to make it a 1/2 inc thick. All I did was mark it a 1/2 inch all the way around and use a small hacksaw.
Once I got it cut the right way I used a wood chisel to press in the indentations. The idea is to get the line not quite perfect, just a little off to add to the realistic look. Also gouge some small rough spots to look like worn and chipped areas.
Ok, here come the pics.
http://img73.exs.cx/img73/1285/100_0109.jpg
The most important step is to slap on some LATEX primer. When you go to put on the other paints the latex will protect the styrofoam from being corroded. I used 2 coats of primer, just try to cover as much as you can.

Megatron1977
10-18-2004, 10:08 PM
Now that the primer's dry (I left mine overnight), find a can of Fleck Stone paint. You can get this in different colors so just pick one that goes with what you are trying to create. In this case I used a Spray Stone Finish which is looked too unfinished to me As you can see by the pic, something wasn't right.
http://img9.exs.cx/img9/7924/100_0111.jpg
So, I decided to go over it again with some Pewter Grey Gloss Krylon paint (again choose a color based on your needs). Then to add some depth I took regular Flat Black Testors model paint and drybrushed the lines I made with the wood chisel.

Megatron1977
10-18-2004, 10:11 PM
So, here is the finished project, it took me about 2 days, but now that I know how to do it it probably only takes as long as the time need for the paint to dry.
http://img95.exs.cx/img95/9708/100_0113.jpg
And a close up:
http://img95.exs.cx/img95/6766/100_0115.jpg
A really easy and fun project. Let me know if you have any questions.

drawde
10-19-2004, 06:33 AM
thats pretty damn cool

Megatron1977
10-19-2004, 09:37 AM
Thanks.