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noen
12-04-2003, 10:04 PM
This was the first completed concept case I ever created. It took me about a week of drawing and cad work to design it, then I whipped out some foamboard and a hot glue gun to make a prototype.

If anyone is interested in making one from Plexi, I have full cad drawings to full ATX 2.03 spec for mounting holes, psu etc. So you can send the cad stuff to a plastics maker and have sheets of plexi made up pretty quickly.

The concept of this case is thermal isolation and maximum airflow to pressure differential. The mainboard and its components are given major priority for airflow since they generate the vast majority of heat. The drives are located in a separated airspace with its own airflow via the PSU to keep in good operating range.

The flow works in an opposite flow from regular PC cases. Intake is in the rear, with an intake of approximately 60cfm through 2 80mm fans. Exhaust is in the front with 3 120mm fans rated at 200cfm each, though they can easily be changed out for nearly silent 60-100cfm fans. This creates a pretty extreme pressure drop inside, causing the air to stay much cooler and the generated heat to be exhausted much more quickly and efficiently. The reason for the reversal is pretty simple. The average temperature behind a case is the same as in front once the PSU has been removed from the equation. However the exhaust needs to be unobstructed to maintain a pressure differential, and this means it needs open space in front of it.

This case can VERY easily be adapted for watercooling and vapor phase use. There is intentional room for a full size radiator behind the 120mm fans which will serve as excellent exhaust.

I have a bunch of other concept cases that I will be putting up slowly, thought most have innovative features more than a completely new design like this one.

http://www.snotmonkey.com/content/stuff/computer/angled.jpg
http://www.snotmonkey.com/content/stuff/computer/back.jpg
http://www.snotmonkey.com/content/stuff/computer/leftinside.jpg
http://www.snotmonkey.com/content/stuff/computer/rightinside.jpg

It will hold a regular ATX board, regular PS2 style power supply, up to 3 hard drives and the computer cad version will hold two 5.25" drives as well as a floppy.

The test system was a passively cooled PII450mhz processor, 512mb of ram and a small 2 gig hard drive. The processor was overclocked to 500mhz and the system was tested under two scenarios. First it was placed in a standard ATX cooling compliant midtower case

http://www.snotmonkey.com/content/stuff/computer/comparison.jpg

Then temperatures were measured at idle, boot and full load.

The idle temps were nearly 15 Deg F lower at idle in the windtunnel case, only about 5F at boot, and nearly 22F lower under full load.

vial
12-05-2003, 01:02 AM
great job... B)

[GF]Burke
12-05-2003, 01:25 AM
killa!

You know, a concept case wouldnt include DB9... lol. jk

nice man. lets get some clear coats going!

curtisjade1
12-05-2003, 06:30 AM
i think thats great you should make a plexyglass model

JonR
12-05-2003, 08:25 AM
Where can I get the cad drawings so I can have my "tin pushers" bang one of these out and put one together. I love the drive seperation.

noen
12-05-2003, 10:53 AM
If you would like the cad drawings, send an email to me tyler@snotmonkey.com

And I ask if you have a case made from them to send me some pictures :)

Marty1
12-17-2003, 07:55 PM
cool design...what do you have planned for the large circles in the front...Just air intake?

waxon
12-18-2003, 10:12 AM
I'd put huge fans in the holes.

curtisjade1
12-18-2003, 01:40 PM
i second with waxon you should definitly put fans in ther holes that would be a great intake

noen
12-18-2003, 04:52 PM
Well I actually found a photo of the case complete with the fans installed:

http://www.snotmonkey.com/content/stuff/computer/fans.jpg

But the fans are for exhaust, not intake. The goal of the case is to create low pressure, not high :)

as a sidenote, those fans are rated at 200CFM each, at 4500rpm. During testing they put out about 58db, it basically sounded like a small prop plane in the distance. Very cool

The Jackel
12-18-2003, 10:12 PM
Ya dude, but please not, you made that out of stiraform, and duct tape. Whats the temps with plastic, or sheet metal?

noen
12-19-2003, 01:38 AM
The temperatures on a real version of the case would be signicantly lower. Foamboard has an extremely high insulative factor compared to steel, aluminum or even plexi. In addition, because the prototype didn't have full seal in either compartment, the depressurization was much less than it could be optimally.

Based on some other tests I ran by lining a steel case with foamboard, the temps would drop another 5-12 Deg F in a steel case, 5-15F in aluminum (quite possibly more depending on the construction and design of the panels), and 5-10F with Plexi.

The diffference comes mostly from the pressurization difference, but insulation also plays a factor.

I have an interested party who may actually fab this, so I will have to wait and see to give everyone 100% accurate numbers on the performance.

grosser Vati
12-19-2003, 09:18 PM
that is what modding is all about!!! wish i had the patience to go there!